Process Automation
Maximize Efficiency,
Minimize Efforts
Advanced Process Control
At CalCon, we take pride in collaborating with top industry leaders—Codra, Kneo Automation , Contineo, and Gefran—to provide cutting-edge solutions that enhance process automation, advanced process control, and IIoT digitalization across various industries. Each principal brings unique expertise and advanced technologies to the table, allowing us to provide comprehensive solutions tailored to meet the specific needs of our clients.
Our Principals - Your Trusted Ally for Process Automation, Digitalization & Beyond
Automation
Products
AI + IoT. Real Efficiency
Industrial
Automation
SCADA & IT/OT Solutions
Our collaboration with Gefran enhances industrial processes by delivering greater efficiency and precision. With a comprehensive range of advanced sensors and controllers, Gefran provides cutting-edge solutions for accurate measurements, real-time data monitoring, and seamless automation in industrial settings. Its products play a vital role in precision measurement, optimized control, and advanced process control, supporting digital transformation across industries. As a result, Gefran has established itself as a leader in industrial automation. Driven by a strong commitment to innovation, it continues to offer high-quality solutions that accelerate the shift toward full digitalization.
Atsuya Technologies, headquartered in Chennai, is a forward-thinking deep-tech company revolutionizing process automation through its AI + IoT-powered AOne™ Platform. Whether it’s energy and water management, cold chain logistics, HVAC optimization, or gas leak detection, Atsuya delivers real-time visibility, ensures compliance, and drives sustainability across operations. With this in mind, the company has achieved successful deployments at 800+ sites in 52 cities. As a result, Atsuya is trusted by leaders in retail, healthcare, manufacturing, and utilities to consistently enhance efficiency, reduce environmental impact, and meet ESG goals through intelligent, connected solutions.
Key Features of AOne™
Connect: Seamlessly integrate all your business assets into a unified, intuitive platform.
Collect: Gather real-time data on resource consumption, equipment run hours, and machine usage trends.
Detect: Utilize AI-driven analytics to calculate, analyze, compare, and predict operational metrics.
Direct: Enable proactive monitoring and analysis through alerts, insights, and process recommendations.
Solutions by Industry/Application
With over 20 years of experience in industrial automation, KNEO Automation, an India-based company, has been consistently delivering customized automation and advanced process control solutions since 2003, serving clients in 30+ countries. Moreover, as a recognized leader in the Industrial Automation era and Industry 4.0, KNEO actively works to eliminate inefficiencies while optimizing plant automation processes to lower manufacturing costs. In addition, their innovative MAPP platform transforms shop floors into Smart Factories by leveraging advanced technology to predict and prevent production and maintenance issues. Consequently, this approach significantly reduces downtime, enhances profitability, and fosters collaboration, ultimately driving continuous business process improvement.
One Platform , Modular Solutions
Performance Monitoring Module. Captures & analyzes manufacturing events for improved visibility.
Production Planning & Scheduling Module. Streamline Production with real time Gantt Chart scheduling & inventory optimization
Quality 4.0 Module enhances quality assurance with features such as PFMEA, DFMEA, PPAP, MSA, and SPC, ensuring improved process reliability and compliance.
Maintenance Module facilitates task scheduling and assignment through an intuitive graphical interface, ensuring efficient maintenance management.
Traceability Module. Traceability tracks every part and process in manufacturing.
Digital Supply Chain. Analyzes real-time inventory, customer interactions, carrier locations, and equipment
With 37 years of expertise in industrial, scientific, and technical computing, Codra has established a strong reputation, serving over 1,000 clients, including 80% of France’s top corporations. In addition to this, Codra is dedicated to processing large-scale data, helping businesses enhance decision-making, optimize facilities, and strengthen advanced process control strategies. Furthermore, with a network of 250 certified integrators and over 60,000 licenses in use, Codra offers the Panorama Suite—a powerful SCADA platform designed to centralize and analyze operational data for continuous improvement. By supporting IT/OT convergence and digital twin technologies, this platform not only enables real-time control but also ensures seamless data integration and advanced analytics. Ultimately, our partnership with Codra empowers clients to significantly enhance operational efficiency and performance.
Panorama - A Powerful SCADA Software Suite
An enterprise SCADA system that offers real-time monitoring, control, & data acquisition capabilities for smooth and efficient operations on large scales.
Panorama H2 is a streamlined and budget-friendly solution designed for small to mid-sized applications, providing powerful capabilities comparable to those of E2.
An integrated communication solution designed to oversee telemetry, energy efficiency, equipment, and facility operations, seamlessly connecting OT, IT, and IoT for efficient control
This tool offers a complete view of your industrial IT infrastructure, integrating data for real-time insights, anomaly detection, predictive maintenance, and process optimization.
Codra's data historian solutions provide secure long-term storage and easy retrieval of historical data, enabling trend analysis, reporting, and regulatory compliance.
Discover how Codra empowers businesses with transformative solutions through our Success Stories and explore our offerings in the Brochure. See how we drive innovation and growth!
After The Implementation Of Process Automation & Digitalization In Your Organization You Will Improve Your....
Operational Efficiency
Cost Savings
Error Reduction
Employee Productivity
Customer Satisfaction
Key Features of Digitalization:
- Seamless Integration
- Scalability
- Remote Monitoring & Control
- Optimized Operations
- Real-Time Data Exchange
- Data-Driven Insights:
- Predictive Maintenance
Choose IIoT Digitalization To...
- Lead to cost-savings
- Optimize operational efficiency
- Take data-driven decision-making
- Secure and Compliant Operations
- Acquire scalability and flexibility for growth
- Enhance safety and proactive risk prevention
- Extend asset lifespan and prevent equipment failures.
KNEO's Process Automation Impactful Projects Across Various Industries
The Multi PLC Interface (PLC Services) provides seamless commissioning across a wide range of applications, including bottle manufacturing, buffer storage, cold storage, and warehousing. Moreover, its versatile capabilities make it an ideal solution for the dairy industry, ensuring efficient operations and enhanced automation.
How we proceed:
- Client Liasoning for long-term project execution and support
- Making and reviewing the E-Plan design for the project
- Manage software development as per customer standards
- Virtual Commissioning and simulation
- System Architect, planning, design, development and commissioning of the entire system
- Safety Matrix Evaluation and Implementation
The automotive industry extensively relies on Programmable Logic Controllers (PLCs) to streamline and automate various manufacturing and assembly operations. In addition, PLCs play a crucial role in controlling and synchronizing different factory floor automation systems, such as conveyor belts, robotic arms, and other machinery. As a result, they help enhance efficiency, improve precision, and optimize production workflows.
How we proceed:
- Determine which system or process requires automation. This could be a material handling system, like a conveyor belt, or it could be a production procedure, like welding or painting.
- Identify the precise functions and duties that the PLC must carry out. This entails figuring out which inputs—like sensors—and outputs—like actuators—the PLC must manage.
- Create the PLC’s control logic. This entails writing a program that defines the circumstances in which particular actions ought to be performed using a specialized programming language, like Ladder Logic or Structured Text.
Automation significantly enhances efficiency and quality in the pharmaceutical industry by effectively managing critical processes such as mixing, milling, granulation, and tablet pressing. Moreover, by streamlining these operations, automation helps maintain consistency, ensure compliance, and uphold high product standards throughout the manufacturing process.
How we proceed:
- Identifying potential automation areas.
- Evaluating automatic control technology options like robots, conveyors, or automated testing equipment.
- Designing the layout and flow of the automated facility.
- Installing and integrating automation equipment.
- Designing and programming control systems using PLCs and SCADA systems.
- Developing and maintaining process control strategies.
- Testing and debugging automated systems.
- Collaborating with other staff for troubleshooting and resolving issues.
- Conducting system commissioning and validation.
- Conducting risk assessments and developing risk management plans.
- Maintaining documentation related to control systems.
- Training employees on using and maintaining automated systems.
The food and beverage industry heavily relies on automation to boost manufacturing efficiency, improve precision, and maintain product consistency. Moreover, by streamlining production processes, automation helps ensure high-quality standards while enhancing overall operational performance.
How we proceed:
- Identifying potential automation areas in manufacturing processes.
- Evaluating cost-effective technologies like PLCs, robotic systems, or automated packaging and labeling equipment.
- Designing control logic using specialized programming languages like Ladder Logic or Structured Text.
- Installing and integrating equipment with existing systems like ERP.
- Testing and debugging the automation system for correct functioning.
- Maintaining and troubleshooting the automation systems for optimal performance.
- Training operators and maintenance staff on system usage and maintenance.
FAQs
Q. How is process automation implemented?
A - Implementation involves analyzing current workflows, identifying automation opportunities, selecting appropriate technologies, and integrating them into existing systems.
Q. Can existing processes be automated?
A -
Yes, our solutions are built for seamless integration with existing systems, ensuring enhanced performance and efficiency.
Q. What technologies are utilized in process automation?
A - Common technologies include PLCs, SCADA systems, robotics, and IoT devices for monitoring and control.
Q. How does process automation improve efficiency?
A - It reduces manual labor, minimizes human error, and accelerates production cycles, allowing staff to focus on more strategic tasks.
Q. Which industries benefit from process automation?
A - Key industries include manufacturing, pharmaceuticals, food and beverage, and energy, where efficiency and accuracy are critical.
Q: How do I get started with digitalization?
A: The first step is to assess your current processes. Contact us for a consultation where we’ll evaluate your operations and identify areas where digitalization can add the most value.
Q: Can digitalization services scale for large operations?
A: Yes, our solutions are fully scalable and can grow with your business, providing ongoing value as you expand.
Q: What are the key benefits of IoT in industrial processes?
A: IoT enhances real-time monitoring, predictive maintenance, and automation, leading to reduced operational costs and increased productivity.