Process Automation

Maximize Efficiency,

Minimize Efforts

Your Path to Process Control.

Automation

At CalCon, we are proud to partner with industry-leading principals—Codra, Kneo Automation , Contineo, and Gefran—to deliver innovative solutions that drive process automation and IIoT digitalization across diverse sectors. Each principal brings unique expertise and advanced technologies to the table, allowing us to provide comprehensive solutions tailored to meet the specific needs of our clients.

Our Principal - Your Trusted Ally

Automation
Products

SCADA & IT/OT Solutions

Industrial
Automation

No-Code
Applications

Our partnership with Gefran adds a critical layer of efficiency and precision to industrial processes. From advanced sensors to controllers, Gefran offers a wide array of high-tech products that ensure accurate measurements, real-time data, and robust automation for industrial environments. Gefran’s products are essential for Precision measurement, Optimized control, and Digitalization. Gefran’s commitment to innovation makes it a leader in industrial automation, providing high-quality products that are key to achieving total digitalization.

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Codra, a 37-year leader in industrial, scientific, and technical computing, serves over 1,000 customers, including 80% of French blue chips. Their mission is to process large-scale data for efficient decision-making and facility optimization. With over 60,000 licenses and 250 certified integrator partners, Codra offers the Panorama Suite, a powerful SCADA platform that centralizes and analyzes operational data for continuous plant improvement. Supporting IT/OT convergence and digital twins, this platform provides real-time control, data integration, and advanced analytics. Partnering with Codra enhances our clients’ operational management and performance.

Panorama - A Powerful SCADA Software Suite

Panorama E2

An enterprise SCADA system that offers real-time monitoring, control, & data acquisition capabilities for smooth and efficient operations on large scales.

Panorama H2

Panorama H2 is a compact, cost-effective solution for smaller and mid-sized applications, offering robust features similar to E2.

Panorama COM

A unified communication solution for managing telemetry, energy efficiency, equipment, & facility operations, integrating OT, IT, & IoT for seamless control across hardware & software layers.

Panorama Hypervision

This tool offers a complete view of your industrial IT infrastructure, integrating data for real-time insights, anomaly detection, predictive maintenance, and process optimization.

Data Historian

Codra's data historian solutions enable long-term storage and retrieval of historical data, supporting trend analysis, reporting, and regulatory compliance.

Know Us Better

Discover how Codra empowers businesses with transformative solutions through our Success Stories and explore our offerings in the Brochure. See how we drive innovation and growth!

KNEO Automation, an Indian company with over 20 years of experience in industrial automation, has been delivering customized process control solutions since 2003 across more than 30 countries. As a leader in the Industrial Automation era and Industry 4.0, KNEO focuses on eliminating inefficiencies and optimizing plant processes to reduce manufacturing costs. Their innovative MAPP platform services aim to transform shop floors into Smart Factories by leveraging technology to predict and prevent production and maintenance issues, thereby reducing downtime and enhancing profitability while fostering collaboration and business process improvement.

One Platform , Modular Solutions

MAPP Eye

Performance Monitoring Module. Captures & analyzes manufacturing events for improved visibility.

MAPP Adept

Production Planning & Scheduling Module​. Streamline Production with real time Gantt Chart scheduling & inventory optimization

MAPPZen

Quality 4.0 Module. Supports quality assurance with modules like PFMEA, DFMEA, PPAP, MSA, & SPC.

MAPP Vita

Maintenance Module​. Enables scheduling and allocation of maintenance tasks via a graphical interface.

MAPP Trail

Traceability Module​. Traceability tracks every part and process in manufacturing.

MAPP Sprint

Digital Supply Chain​. Analyzes real-time inventory, customer interactions, carrier locations, and equipment

Contineo offers an AI-driven IoT platform that allows businesses to create custom enterprise applications. Leverage a Low-Code No-Code Platform to create robust enterprise-grade applications 10x faster by utilizing IoT, Big Data and Generative AI, consistently staying ahead of the competition. Enhance your software portfolio with targeted point solutions, driving digital transformation and ultimately advancing towards a comprehensive integrated digital platform.

Digitize

Compliance with FDA 21 CFR Part 11, including electronic signatures and change history.

Electronic forms and work- flow solutions for a paperless environment.

Automate

Link field devices to the system.

Automate tasks with business triggers and controls.

Enhance business process optimization.

Innovate

Cultivate innovation with Generative AI.

Transform ideas into actionable solutions rapidly.

After The Implementation Of Process Automation & Digitalization In Your Organization You Will Improve Your....

Operational Efficiency
Streamlined processes leading to a 30% improvement in overall operational efficiency. 70%
Cost Savings
Using technology cost reduction lead to 25% reduced in operational expenses. 57%
Error Reduction
Automating tasks has decreased errors in several business operations by 40%. 65%
Employee Productivity
Employees are now 20% more productive, focusing on strategic tasks. 60%
Customer Satisfaction
Enhanced Workflows and Quicker Actions Increase Customer Satisfaction 55%
Digitalization

Key Features of Digitalization:

  • Seamless Integration
  • Scalability
  • Remote Monitoring & Control
  • Optimized Operations
  • Real-Time Data Exchange
  • Data-Driven Insights:
  • Predictive Maintenance

Choose IIoT Digitalization To...

  • Lead to cost-savings
  • Optimize operational efficiency
  • Take data-driven decision-making
  •  Secure and Compliant Operations
  • Acquire scalability and flexibility for growth
  • Enhance safety and proactive risk prevention
  • Extend asset lifespan and prevent equipment failures.
Digitalization

KNEO's Process Automation Impactful Projects Across Various Industries

Multi PLC Interface (PLC Services) and end-to-end streamline commissioning in a variety of application areas, such as bottle manufacturing lines, buffer storage, cold storage, and warehousing, are ideal solutions for the dairy industry.

How we proceed:

  • Client Liasoning for long-term project execution and support
  • Making and reviewing the E-Plan design for the project
  • Manage software development as per customer standards
  • Virtual Commissioning and simulation
  • System Architect, planning, design, development and commissioning of the entire system
  • Safety Matrix Evaluation and Implementation

The automotive industry uses Programmable Logic Controllers (PLCs) to automate a variety of manufacturing and assembly operations. Conveyor belts, robotic arms, and other automated systems are just a few examples of the machinery and equipment on a factory floor that PLCs are often used to operate and coordinate.

How we proceed:

  • Determine which system or process requires automation. This could be a material handling system, like a conveyor belt, or it could be a production procedure, like welding or painting.
  • Identify the precise functions and duties that the PLC must carry out. This entails figuring out which inputs—like sensors—and outputs—like actuators—the PLC must manage.
  • Create the PLC’s control logic. This entails writing a program that defines the circumstances in which particular actions ought to be performed using a specialized programming language, like Ladder Logic or Structured Text.

Automation enhances pharmaceutical industry efficiency and quality by controlling and coordinating processes like mixing, milling, granulating, and tablet pressing, ensuring consistent product quality.

How we proceed:

  • Identifying potential automation areas.
  • Evaluating automatic control technology options like robots, conveyors, or automated testing equipment.
  • Designing the layout and flow of the automated facility.
  • Installing and integrating automation equipment.
  • Designing and programming control systems using PLCs and SCADA systems.
  • Developing and maintaining process control strategies.
  • Testing and debugging automated systems.
  • Collaborating with other staff for troubleshooting and resolving issues.
  • Conducting system commissioning and validation.
  • Conducting risk assessments and developing risk management plans.
  • Maintaining documentation related to control systems.
  • Training employees on using and maintaining automated systems.

Automation is widely utilized in the food and beverage industry to improve manufacturing efficiency and precision, as well as product uniformity and quality.

How we proceed:

  • Identifying potential automation areas in manufacturing processes.
  • Evaluating cost-effective technologies like PLCs, robotic systems, or automated packaging and labeling equipment.
  • Designing control logic using specialized programming languages like Ladder Logic or Structured Text.
  • Installing and integrating equipment with existing systems like ERP.
  • Testing and debugging the automation system for correct functioning.
  • Maintaining and troubleshooting the automation systems for optimal performance.
  • Training operators and maintenance staff on system usage and maintenance.
Implementing IIoT Digitalization is not just a technological upgrade; it's a strategic move toward a more resilient, efficient, and sustainable industrial future.

FAQs

Q. How is process automation implemented?

A - Implementation involves analyzing current workflows, identifying automation opportunities, selecting appropriate technologies, and integrating them into existing systems.

Q. Can existing processes be automated?

A - Yes, our solutions are designed to integrate seamlessly with your current systems to optimize performance.

Q. What technologies are utilized in process automation?

A - Common technologies include PLCs, SCADA systems, robotics, and IoT devices for monitoring and control.

Q. How does process automation improve efficiency?

A - It reduces manual labor, minimizes human error, and accelerates production cycles, allowing staff to focus on more strategic tasks.

Q. Which industries benefit from process automation?

A - Key industries include manufacturing, pharmaceuticals, food and beverage, and energy, where efficiency and accuracy are critical.

Q: How do I get started with digitalization?

A: The first step is to assess your current processes. Contact us for a consultation where we’ll evaluate your operations and identify areas where digitalization can add the most value.

Q: Can digitalization services scale for large operations?

A: Yes, our solutions are fully scalable and can grow with your business, providing ongoing value as you expand.

Q: What are the key benefits of IoT in industrial processes?

A: IoT enhances real-time monitoring, predictive maintenance, and automation, leading to reduced operational costs and increased productivity.

Join The Digital Revolution And Reveal The Full Potential Of Your Operations With Us.