The Multi PLC Interface (PLC Services) provides seamless commissioning across a wide range of applications, including bottle manufacturing, buffer storage, cold storage, and warehousing. Moreover, its versatile capabilities make it an ideal solution for the dairy industry, ensuring efficient operations and enhanced automation.

How we proceed:

• Client Liasoning for long-term project execution and support
• Making and reviewing the E-Plan design for the project
• Manage software development as per customer standards
• Virtual Commissioning and simulation
• System Architect, planning, design, development and commissioning of the entire system
• Safety Matrix Evaluation and Implementation

The automotive industry extensively relies on Programmable Logic Controllers (PLCs) to streamline and automate various manufacturing and assembly operations. In addition, PLCs play a crucial role in controlling and synchronizing different factory floor automation systems, such as conveyor belts, robotic arms, and other machinery. As a result, they help enhance efficiency, improve precision, and optimize production workflows.

How we proceed:

• Determine which system or process requires automation. This could be a material handling system, like a conveyor belt, or it could be a production procedure, like welding or painting.
• Identify the precise functions and duties that the PLC must carry out. This entails figuring out which inputs—like sensors—and outputs—like actuators—the PLC must manage.
• Create the PLC’s control logic. This entails writing a program that defines the circumstances in which particular actions ought to be performed using a specialized programming language, like Ladder Logic or Structured Text.

Automation significantly enhances efficiency and quality in the pharmaceutical industry by effectively managing critical processes such as mixing, milling, granulation, and tablet pressing. Moreover, by streamlining these operations, automation helps maintain consistency, ensure compliance, and uphold high product standards throughout the manufacturing process.

How we proceed:

• Identifying potential automation areas.
• Evaluating automatic control technology options like robots, conveyors, or automated testing equipment.
• Designing the layout and flow of the automated facility.
• Installing and integrating automation equipment.
• Designing and programming control systems using PLCs and SCADA systems.
• Developing and maintaining process control strategies.
• Testing and debugging automated systems.
• Collaborating with other staff for troubleshooting and resolving issues.
• Conducting system commissioning and validation.
• Conducting risk assessments and developing risk management plans.
• Maintaining documentation related to control systems.
• Training employees on using and maintaining automated systems.

The food and beverage industry heavily relies on automation to boost manufacturing efficiency, improve precision, and maintain product consistency. Moreover, by streamlining production processes, automation helps ensure high-quality standards while enhancing overall operational performance.

How we proceed:

• Identifying potential automation areas in manufacturing processes.
• Evaluating cost-effective technologies like PLCs, robotic systems, or automated packaging and labeling equipment.
• Designing control logic using specialized programming languages like Ladder Logic or Structured Text.
• Installing and integrating equipment with existing systems like ERP.
• Testing and debugging the automation system for correct functioning.
• Maintaining and troubleshooting the automation systems for optimal performance.
• Training operators and maintenance staff on system usage and maintenance.